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San Diego, CA 92154 USA
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Frame-X, a U.S.-based manufacturer of prefabricated wall and floor assemblies for residential construction

Frame-X’s Expansion Success in Mexico: A Case Study with Co-Production International

Frame-X, a U.S.-based manufacturer of prefabricated wall and floor assemblies for residential construction, sought to expand its operations to meet rising demand. In 2012, the company embarked on a journey to set up a new facility in Tecate, Baja California, with the expert support of Co-Production International (CPI). This case study details the challenges they faced, the solutions CPI provided, and the impressive results that followed.

Key Challenges

Working with CPI is the Most Cost-Effective Way to Expand

01

Non-Traditional Manufacturing Setup

Frame-X's production process did not fit the conventional mold of traditional IMMEX operations that rely on industrial warehouses. Instead, they required a large open-space facility, presenting logistical and operational challenges that deviated from standard maquiladora programs.

02

Regulatory Hurdles

Navigating the complexities of Mexican compliance and import/export regulations, especially for prefabricated components, added significant challenges.

03

Workforce Development

Training the local workforce from scratch to meet Frame-X’s specialized needs in prefabricated manufacturing required a focused, hands-on approach.

04

Administrative and Operational Management

Managing payroll, labor law compliance, and recruitment while maintaining production efficiency in a new country represented a considerable administrative burden.

We Handle the Complete Set-up of Your Facility

SO YOU CAN FOCUS 100% ON MANUFACTURING!

CPI’s Solutions

Comprehensive, Cost-effective, Surprisingly Fast and Easy

01

Custom Facility Solutions

CPI identified and secured a 42-acre open-space yard, an ideal solution for Frame-X’s unique operational needs. This outdoor facility provided the space and flexibility required for their non-traditional manufacturing processes.

02

Regulatory Expertise & Seamless Logistics

CPI’s compliance team managed all regulatory requirements, ensuring that Frame-X’s products met Mexican regulations and that import/export operations were smooth and efficient.

03

Tailored Workforce Training

CPI designed customized training programs that allowed Frame-X to quickly build a skilled workforce. CPI’s recruitment team scaled the workforce from 60 to 160 employees in just four weeks, ensuring Frame-X’s production remained on track.

04

End-to-End Administrative Support

CPI handled all administrative tasks, including payroll, labor law compliance, and employee benefits, allowing Frame-X to focus on manufacturing and innovation without the hassle of day-to-day operational management.

Results

Achievements in Expansion and Efficiency

  • 42-Acre Expansion: Frame-X’s facility grew from a modest 3-acre operation to a 42-acre site, significantly increasing production capacity to meet U.S. demand.

  • Enhanced Production Efficiency: By moving part of the assembly process to Mexico, Frame-X freed up valuable resources in the U.S. and increased its operational efficiency.

  • Skilled Workforce: CPI’s recruitment and training efforts led to the rapid development of a skilled and motivated workforce, with a retention rate of nearly 98%.

  • Streamlined Operations: With CPI’s administrative and logistical support, Frame-X successfully navigated the challenges of manufacturing in Mexico, ensuring compliance, reducing overhead, and maintaining smooth production.
In 2012, the company embarked on a journey to set up a new facility in Tecate, Baja California
Frame-X Manufacturing Expansion in Mexico | Case Study with Co-Production International

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Frame-X Manufacturing Expansion in Mexico

Learn more about how Frame-X overcame challenges, expanded its operations, and experienced significant growth in Mexico manufacturing with Co-Production International’s shelter services.

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Ph: 619.429.4344 / 855.480.0837
8716 Sherwood Terrace
San Diego, CA 92154 USA

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Tel.: 664.454.3330
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